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Rinser
/ Filler / Capper
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Minaral Drinking
Water |
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The
in feed star wheel has spring loaded
neck gripper fingers, Which compensales
for minor variation in bottle- neck
diameter. The bottles fed by air conveyor
is picked by fixed size neck star
and trasferred between grip fingers
This eliminates the need of feed -
worm and Change parts foe different
size of bottle body diameter. |
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The
Neck spider transfers the bottles
on to rinsing turret, Which
has Plastic lined neck gripped
fingers to carry the bottles
around rinsig |
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The
spray nozzles have no bottle
- No Rinsing spray mechanism,
Which saves water |
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| The rinsing takes
place dusring 90 degree rotation.
there after for next 90 degrees
bottles are filted back by small
angel to give adequate draining
time |
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The
Main rinser water supply line
is fitted with water saving
device as well as interlocked
switch system acting as under
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if
machine stops water flow
stops |
| b) |
If
water flow is stopped
from supply line machine
stops |
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There
Are auto-manual switches in
control panel to provisionally
bye-pass interlocks while
carrying out sanitation or
setup of the machine |
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Duly
Rinsed and drained bottles are
again picked by gripper finger
type spider wheel and trasferred
to filter liff cylider gripper
platform. |
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Depending
on size of the machine transfer
spiders are made with extra
number of gripper fingers for
slow motion and smooth trasfer
from rinsing turret to filling
turret |
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The
lift cylinder operate on positive
cam lift - off principle and do not
use compressed air or spring load.
Lift cylinder cam is made of stainless
steel and harmonic motion profile
to lift bottles smoothly to filling
valve works on gravity filling system
but has air exhust Mechanism which
removes stagnant air from the bottle
to outside atmosphare and do not allow
bottle air mix with ozon atmosphare
in filter bowl. |
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The
top of the filling bowl/tank
is fitted with central manifold
to connect all filling valves
to single line vent pipe, which
can be piped to outside of the
filling room |
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to
the same vent pipe reverse flow
cip liquid is connected by isolation
butterfly valve |
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The
filling bowl is fitted with
capacitance type level controller
to regulate water level in the
bowl through pneumatic ON-OFF
valve. |
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There
is no bottle - no cap interlock
provided on cap delivery geneva
star wheel. m |
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As
an added safety, There is
also cap ejector mechanism
capping chucks, in case, cap
is picked up when there is
no bottle. |
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The
Bottles are detected by non
contact infrared sensor to
stop the cap delivery |
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There
is no bottle - no cap interlock
provided on cap delivery geneva
star wheel.
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As
an added safety, There is also
cap ejector mechanism capping
chucks, in case, cap is picked
up when there is no bottle. |
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The
Bottles are detected by non
contact infrared sensor to stop
the cap delivery
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The
capping turret has pick N
place type cap pick up mechanism,
Which delivers the cap in
the cap holders of capping
chucks
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There
is very special design elevator
cum selector hopper. The hopper
is placed at floor level and
can hold up to 5000 caps. Bucket
type fingers elevate the caps
and right director caps are
allowed go in to the delivery
chute while wrong direction
caps are dropped back in the
main hopper
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The
cap Delivery chute is fitted
with ozonised water rinse and
sterile or clean air jet blow
to remove water |
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The
chute has high level and low
level infrared sensors. On Low-level
signal - elevator motor starts
and high - level motor stops |
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The
cap rinse water line and clean
blow airline has solenoid valves
interlocked with main motor.
if machine steps - both solenoid
valves closes the supply. |
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The
electrical panel is IP 55
grade and has user friendly
mimic panel. Mimic diagram
with red, green, Yellow led
indicates machine status,
safety indication and normal
operation. |
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merely
by monitoring the led indications,
operater can diagnose the
fault condition. |
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| Lubrication
System |
There
is central lubrication system,
which supplies oil to all
vital running components.
Plus Manual grease points
are placed in convenient locations
are grouped together for easy
access. |
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