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| GIECL Automatic Turnkey Bottled Water Project for Mineral Water Industry |
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| 6000 Liters/Hour Mineral Water Treatment Plant with Pre-treatment,
R.O.System, Ozonation, Tanks & Filters. |
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| The Machineries are made from S.S. - 316 as shown here, All piping and vales made from S.S. - 316 Material at its optimizing performance. |
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| GIECL uses International Brands for Its Pumps, Membranes, Pressure Vessels and others Components for assuring the optimum output with consistent Quality. |
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| Ongoing installation of Juice and water line at Africa in January – February 2011 |
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| HOT FILL NATURAL JUICE LINE |
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| Complete Automatic Hot Fill Orange, Apple, Mango, Pineapple Juice line in PET Bottles |
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Project including :- Water Treatment Plant , Juice Processing Machinery , Homoniser, Pasteurizer , CIP system, Hot Filling type Rinsing, Filling and Capping Machine with Bottle Inverter
Bottle Cooler and driers, Labeling Machine, Automatic Shrink Wrapping Machine with all Conveyors, Complete S.S. – 316 Piping and Fitting for complete Plant room |
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| Project :- JIT-JUBA, South Sudan, Fully Automatic 4000 Bottles per Hour Turnkey Mineral Water Project |
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| 6000 Liters per hour Mineral Water Processing Plant |
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GIECL R.O. System is Single Skid Mounted System and can be
Installed at anywhere with Filtered water Inlet.
This system consists of Chlorination, De-Chlorination, Pressure Sand Filter, Activated Carbon Filter, Antiscalent Dosing, MCF, HPP and R.O. Membranes with Pressure Vessels and sophisticated Instruments with Programmed Control Logic for its full proof Operation. System Include the Electrical and Instrument Control panel on Skid. |
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| Automatic Bottle Discharge from Blowing Machine which is connected to Filling machine Air Conveyor |
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| Application : |
| Empty Bottle Production 3000 – 4000 Bottles per Hour Automatic PET Blow Moulding Machine |
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| Machine equipped with Mitsubishi Servo Motor Operation and very less sound with PLC Controlled with Preform Hooper and positing channel for automatic preforms loading. Machine also equipped with Auto ejector to transfer the empty bottles transfer to Air conveyor for filling machine. The conveyor also equipped with Bottle dropper in case of conveyor full with Bottles. |
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| Machine Supplied with High Air Pressure Compressor with Mould, Cooling Tower, Air Dryer and Air Filter with other utilities |
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| All pneumatic systems are with Festo Supply |
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| Bottle Rinsing, Filling and Capping Machine |
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| Production Capacity: 4000 Bottles per Hour |
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| Rinsing
Head: - 10 Nos.
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| Machine equipped with Auto Lubrication System with Neck Holding system to minimize the change parts between the different filling volumes of container. |
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| The Filling machine has Air Exhaust type filling system which will fill the accurate filling volume in the Bottle. Such features eliminate the typical adjustment of filling volume especially when different product volumes to be fill |
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| The Machine supplied with Air Conveyor and S.S. Slat conveyor for better handling and transportation of Empty and Filled Bottle. |
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| Online synchronization of Blowing machine to Bottling line., Bottle automatically send to Washing, Filling and capping machine once it produce from Blowing machine without dropping down. This will ensure hygienic production |
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| The air conveyor has also bottle drop features where if the conveyor is full with bottles the bottles start the dropping down and once it again get empty then the it stop falling down. |
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| Batch and date Coding Inkjet Printer |
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| Online Batch and Date Coding machine for continuous printing on Bottle Two line or Four line Prating features are available Machine origin from Imaje – France make. |
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| Self Adhesive Sticker Labelling Machine |
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| Fully Automatic PVC Shrink Sleeve Application with Double station having Body and Neck sleeving head in single machine with Steam generator and Steam Shrink. |
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| Speed :- 100 BPM to 400 BPM |
| Option : |
1 ) PVC Shrink Label :- Manual Loading with Shrink Tunnel
2 ) OPP Hot melt Label :- Automatic machine is require which capital investment is high but the Raw Material is cheaper than any other option |
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| Shrink Wrapping machine :- Group Packing machine |
| Packing Group: |
24 Nos. X 500 ml Bottle
12 Nos. X 1500 ml Bottle |
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| Automatic Group Packing Machine will produce the different sizes of group as per requirement and design. The Finished product will transfer automatically to the shrink wrapping machine and packed in LDPE plastic film as per the group requirement without any corrugated tray. |
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| Finished Product |
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| The Finished group of bottle placed on pallets and stretch packed with machine and its ready to supply for the market after testing of Bottles and passed by QC people approval after 72 Hours. |
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| GIECL also work on Building requirement for the Project and help to our customer with detailed drawings and innovative idea which finally look as below |
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| Distribution Panel for complete machinery |
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| Auxiliaries for Blowing machine including High Air Pressure Compressor, Low Air Pressure compressor, |
Cooling Tower 10 TR |
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| 120 kVA DG SET with acoustic silencer |
400 kVA DG SET acoustic silencer |
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| 5 Liters and 10 Liters Bottle in PET with semi automatic PET BLOW Moulding Machine |
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Final Conclusion:-
Mr. Vyomesh Patel – M.D., GIECL
with Foreign engineers |
GIECL team at Site in
Africa for Errection and Commissioning |
Workforce depute to site for
execution of project |
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| GIECL Take the Complete Turnkey Projects as per Customer's Requirements. GIECL has Affiliation with related Machineries manufacturers and have executed such Projects Nationally and Internationally |
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GIECL Take the Complete Project right from Designing, Engineering, Manufacturing, Erection and Commissioning at site with Trail Production |
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GIECL Provides all Technical supports for Buildings and Electrification for Projects |
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GIECL supporting for Licenses and Documentation |
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GIECL supply all Equipments as required and are responsible for its Installation. |
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GIECL supply its all Components as per International standard and Multinational Manufacturer norm |
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GIECL supply all Machineries with standard Spares and Consumables with Supply and post Monitoring of its uses |
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GIECL Turnkey Project's Key Factor is its Low Production Cost as it is working by optimizing Efficiency |
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GIECL strength is its Specialization in Training at Site which gives Trouble free Operation |
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GIECL Furnish the Complete Installation and Commissioning at site in Record Period |
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GIECL Technical Supports after Installation of Project gives customer strength and our Customer care department constantly monitoring the Operation by its Communication and documentation |
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GIECL also Provide 24 hours online phone and Physical Service Back up to its Customer having contract with UPS and DHL services for immediate supply |
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GIECL also making Flying Visit to its existing customer for observation and maintenance & operation at site |
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GIECL believes in Strong and Long terms Customer relationship |
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