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) CHLORINE DOSING SYSTEM: (CL2 ) |
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Raw
water may contain living micro-organisms
and organics which are objection a
Membrane as it may cause fouling to
deteriorate the performance. Even
water may contains ferrous which can
be oxidized to ferric oxide which
is settle down in storage tank. We
have offered a Hypo chlorite dosing
system for this purpose. About 3-4
ppm of sodium hypo chlorite solution
is dosed in raw water storage tank.
This reacts with water to form a hypo
chlorite acids which acts as disinfecting
agent. |
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For
this purpose one no. of HDPE hypo
chlorite solution preparation tank
along with One nos. of dosing pumps
are provided. Required suction / discharge
pipe work in pvc construction is provided
with isolation valves. Dosage rate
is adjusted as per the actual requirement,
which may very on case to case basis |
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2)
RAW WATER STORAGE TANK : (RWST) |
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One
No. of Raw water is required in for
storage of chlorinated water having
appropriate capacity. The tank is
fitted with PVC pipe work & isolation
valves and suitable type of level
indicator. |
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3)
RAW WATER SUPPLY PUMP: (RWP) |
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A
Horizontal Centrifugal type of pump
in Stainless Steel construction has
been provided for supplying Raw Water
to Pressure Sand Filter Unit. Necessary
Suction / discharge pipe work in s.s
construction with isolation valves
are also provided up to PSF Unit.
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4)
PRESSURE SAND FILTER: (PSF) |
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Raw
Water is first filtered by filtration
unit in series prior feeding R.O.Plant.
pressure Sand Filter Unit is provided
for removal of suspended matters &
turbidity from raw water. PSF Unit
is a SS vertical Pressure Vessel.
Internally, it is fitted with bottom
collecting system. A uniform grades
silica quartz sand is charged on the
supporting media of pebbles and gravels.
This unit is fitted with SS frontal
pipe work and Multiport Valve externally.
During service cycle water is passed
in down ward direction through sand
bed, thus entrapping suspended matter
& turbid particles. Over a period
of time, sand bed gets chocked due
to suspended matters resulting higher
pressure drop and lesser floe. At
this stage filter bed need to be backwashed. |
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When
pressure drop across the sand bed
increases beyond the specified limit
(0.5 kg/cm²) or quality of filtered
water determinates, which ever is
earlier. Regeneration involves backwash
& rinsing of Sand Bed as below.
For backwashing service water is passed
in reverse direction of service cycle
to loosen the filtering media bed.
Due to this, entrapped suspended matters
get free and comes out along with
effluent water. Backwashing is continued
for about 10- 15 minutes or till the
effluent coming out is clear |
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For
Rinsing of Sand Bed : Service water
is passed in down ward direction to
settle down the sand bed. The effluent
water is drained for about 5 minutes
time to ensure all unclear water is
drained down. |
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5)
ACTIVATED CARBON FILTER: (ACF) |
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Natural
water may contain Colour, Odour, Chlorine
& Organics in different proportion,
which is undesirable for potable application,
and hence, it is necessary to remove
the same from water. If raw water
is chlorinated for die-infection,
it is necessary to remove the free
Chlorine feeding to R.O System. Chlorine
being a strong oxidizing agent, it
damages R.O. Membranes. Activated
Carbon can remove Chlorine, Odour,
& Colour while passing the water
through carbon bed along with Odour
& colour. This Carbon granules
having larger surface area and specific
property to absorb organics. ACF Unit
is a FRP vertical pressure vessel.
Internally it is fitted with strainer
on bottom collecting system. The unit
is fitted with SS frontal pipe work
& MPV externally. A granular activated
carbon is charged on the supporting
media of Coarse & Fine Silex.
During service cycle water is passed
in down ward direction through Carbon
Bed, which removes Chlorine &
Odour from water. |
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When
pressure drop across the Carbon Bed
increased beyond the specified limit
of (0.8 kg/cm²) or quality of
filter water deteriorates, whichever
is earlier the unit is isolated for
regeneration. The regeneration involves,
backwashing & rinsing of Carbon
Bed. Over a period of time, life of
carbon gets exhausted which can be
checked during laboratory testing.
Particularly iodine value is most
important for this application. Generally
carbon is replaced once in a year |
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6)
SMBS DOSING SYSTEM: (SMBS) |
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The
Chlorinated water may oxidize the
membrane and to avoid the same precautionary
we have provided Sodium MetaBiSulphite
dosing system Dosage rate is 4-5 mg/liter.
A HDPE chemical preparation tank with
an electronics diaphragm type dosing
pump is provided for this. |
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7)
ANTI SCALENT DOSING : (ANTI SCALENT)
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The
hardness salts of calcium & magnesium
are likely to be precipitated if concentration
exceeds its solubility limit &
it may faults the membranes resulting
into scaling which ultimately leads
to poor treated water quality from
R.O. System. To prevent this a anti
Scalent dosing (scale inhibitor) dosing
system is provided. Normally a scale
inhabitator like Perma care 191 or
equivalent chemical is dosed in feed
water. Dosage rate is 4-5 mg/liter.
A HDPE chemical preparation tank with
an electronics diaphragm type dosing
pump is provided for this. |
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8)
MICRON CARTRIDGE FILTER : (MCF) |
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This
kind of Micron Cartridge Filter having
Series of filtration with the 20 Micron
, 10 Micron , 5 Micron , 1 Micron
, 0.45 Micron & 0.2 Micron Nominal
& Absolute Micron Cartridge. This
is a Consumable Cartridge and should
replace it after Days of operation.
This for Extra Safety of your Product
water as it comes through the followed
filtration and there are some chances
to slippages for any particles which
can be stop through the Cartridge
also 1 , 0.45 , 0.2 micron cartridge
filter will also take care of Bacteriological
growth up to 0.2 micron. |
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9)
HIGH PRESSURE PUMP : (HPP) |
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For
Reverse Osmosis Process to take place
feed pressure of water need to be
raised. For this purpose a Vertical
Multistage Centrifugal High Pressure
Pump in S.S construction is provided
R.O. System requires operating pressure
of about 14-16 kg/cm². High-pressure
pump is fitted with S.S. discharge
pipe work with necessary control valves.
Necessary instruments like a High
Pressure Switch, Pressure Gauge and
re-circulation valves are provided
for safer operation of system. |
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10)
REVERSE OSMOSIS SYSTEM : (ROM) |
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Reverse
Osmosis System rejects 97 – 99% of
total dissolved solids by the principle
of `Osmosis’. This system consists
of a R.O. Module assembly mounted
on M.S.Skid. High pressure rating
FRP Pressure Vessel is fitted on the
skid which houses spirally wound membrane
elements in series. |
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In
RO System feed soften water is divided
into two streams viz Product &
Reject water. Product water is treated
water having lesser TDS. Reject water
is highly concentrated water, which
is not to be used for any purpose
but drained. Feed water at elevated
pressure is first fed to first Pressure
Vessel; treated water is collected
in center core tube. Treated water
from each membrane is collected jointly
in a common product water storage
tank and reject is drained. |
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For safe operation
of system following instruments are
provide on Panel |
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a). |
Feed
& Reject Pressure Gauge
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To
indicate respective pressure of
R.O. System. |
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Feed
& Reject Flow Indicator |
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To indicate
respective flow of R.O. System.
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T.D.S
Meter |
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To measure
TDS of Raw & Treated water.
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| d). |
High
Pressure Switch |
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For tripping
high pressure pump in case of
excessive feed pressure of R.O.
System. |
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Time
Totaliser |
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For counting
working hours of H.P Pump/ R.O.
System. |
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11)
PRODUCT WATER STORAGE TANK : (PWST)
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One
No. of Treated water from R.O. System
is stored in a our supplied a S.S.
constructed storage tank of appropriate
capacity. The tank is fitted with
S.S. pipe work & isolation valves
and suitable type of level indicator.
One no. of transfer pump is provided
in S.S. material of construction to
feed the water in MCF. |
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12)
MICRON CARTRIDGE FILTER – II & III
: (MCF) |
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During
storage, atmospheric or any other
contamination may take place in treated
water. Hence, after passing water
from R.O. System, water is once again
passed through a micron cartridge
filter. This is a S.S.316 Vessel fitted
internally with P.P spun micron cartridge
elements having absolute ratings of
1.0 micron & 0.2 microns which
removes all bacterial impurities present
in the water and make the water free
of particulates. |
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13)
ULTRA VIOLET STERILIZER : (UVS) |
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Through
R.O. treated water is free from all
the micro-biological impurities like
Bacteria, Virus, etc. it may redevelop
again in water during prolonged storage.
For disinfections of water is essential
for Reverse Osmosis Application before
Filling & Sealing in bottle. Hence,
a online Ultra Violet Sterilizer is
provided for disinfections of R.O.
treated water before filling in pre-cleaned
PET Bottles. The water to be disinfected,
is passed through U.V. System , which
consists of U.V. Tubes which radiates
high intensity Ultra Violet Rays,
which in turn kills the micro organisms.
This systems consists of a S.S finished
surface housing with Ultraviolet Lamps
fitted in it. The water to be treated
is surroundings this tubes during
treatment. An electrical systems is
provided for production of high voltage
required for U.V. Rays generation. |
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14)
OZONE GENERATOR : (OZONE) |
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Though
R.O. System rejects all the micro
– organisms like bacterial & virus
and even after passing through U.V.
System it may redevelop in packed
bottles over a period of time. Hence,
it is necessary to disinfect R.O.Product
water prior to bottling filling. This
is very much essential to ensure good
Mineral Water Quality as per the standards.
This Ozone Generator will give your
water Oxygen Rich water and remove
the Bacteriological growth and also
provide you the Shelf Life of your
Packed Bottle water unless it open
for some period of time. Also this
Ozonation of water can add some taste
in to your treated water. |
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15)
OZONE RE-CIRCULATING TANK : (ORT) |
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For
required ppm Ozone gas mix up in finish
product water. In ozone re-circulating
tank water re-circulating by required
flow rate pump . Ventury of ozone
install out let of Pump it suction
ozone and mix-up help with static
mixer. This tank is provided with
one no. of re-circulating pump and
one no. of product water transfer
pump to the filling section. |