waste water treatment

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Fully Automatic 4000 BPH Bottled water Project

R.O.System
R.O.System
R.O.System

R.O.System

R.O.System

R.O.System

Automatic Mineral Water Project 2012 at YEMEN

Automatic Mineral Water Project 2012 at YEMEN

Automatic Mineral Water Project 2012 at YEMEN

Complete Automatic Turnkey Mineral Water Project

Automatic Mineral Water Project 2012 at YEMEN

Mr. Vyomesh Patel – M.D, GIECL – INDIA with Mr. Bhupesh Patel – M.D, Pride Industries, Mombasa – Kenya

6000 Liters per hour Complete Mineral Water Processing Plant with Online Mineral Adding System

6000 Liters per hour Complete Mineral Water Processing Plant with Online Mineral Adding System

Fully Automatic Blowing Machine

Fully Automatic Blowing Machine – 4000 Bottles per Hour with Preform Loader, Empty Bottles Discharge to filling machine

Fully Automatic Blowing Machine

Fully Automatic Blowing Machine

4000 Bottles per hour Fully Automatic Washing, Filling and capping machine with all conveyors with Cap Lifter and loader.

Fully Automatic Blowing Machine

Online Bottle Making machine connected to Filling machine where the empty bottle automatically passes to filling and labeling machine without human touch.

Fully Automatic Blowing Machine

Online Automatic PVC Sleeve Shrink Labeling Machine with Two Head for Bottle Body and Security Sleeve for Neck

Fully Automatic Blowing Machine

Steam based Heat Shrink Tunnel with Steam Generator

Group Packing Machine

Automatic Web Sealer with Wrapping Machine – Group Packing Machine

Group Packing Machine

Fully Automatic Group packing machine to pack the bottle in plastic film without tray

Group Packing Machine

Auxiliaries required for running the Blowing machine, Group packing machine, Labeling machine includes Air

Power Supply Design

Power Supply Design for Complete Factory APFCR Panel with MCC Control Panel for Complete Factory Building

Servo Stabilizer

Servo Stabilizer



GIECL Automatic Turnkey Bottled Water Project for Mineral Water Industry

6000 Liters/Hour Mineral Water Treatment Plant with Pre-treatment, R.O. System, Ozonation, Tanks & Filters.

The machineries are made from S.S. - 316 as shown here, all piping and valves made are from S.S. - 316 materials at its optimizing performance.

GIECL uses international brands for its pumps, membranes, pressure vessels and other components for assuring the optimum output with consistent quality.

Ongoing installation of Juice and water line at Africa in January – February 2011


HOT FILL NATURAL JUICE LINE

HOT FILL NATURAL JUICE LINE

Complete Automatic Hot Fill Orange, Apple, Mango, Pineapple Juice line in PET Bottles

Project including :- Water Treatment Plant , Juice Processing Machinery , Homogenizer, Pasteurizer , CIP system, Hot Filling type Rinsing, Filling and Capping Machine with bottle inverter.

Bottle cooler and driers, labeling machine, Automatic Shrink Wrapping Machine with all Conveyors, Complete S.S. – 316 piping and fitting for complete plant room.


Project: - JIT-JUBA, South Sudan, Fully Automatic 4000 Bottles per Hour Turnkey Mineral Water Project

JIT-JUBA

6000 Liters per hour Mineral Water Processing Plant

GIECL R.O. System is Single Skid Mounted System and can be Installed anywhere with Filtered water Inlet.

This system consists of Chlorination, De-Chlorination, Pressure Sand Filter, Activated Carbon Filter, Antiscalent Dosing, MCF, HPP and R.O. Membranes with Pressure Vessels and sophisticated Instruments with Programmed Control Logic for its full proof Operation. System Include the Electrical and Instrument Control panel on Skid.

R.O. System

R.O. System

Automatic Bottle Discharge from Blowing Machine which is connected to Filling machine Air Conveyor

R.O. System

Application:

Empty Bottle Production 3000 – 4000 Bottles per Hour Automatic PET Blow Moulding Machine

Machine equipped with Mitsubishi Servo Motor Operation and very less sound with PLC Controlled with Preform Hooper and positing channel for automatic preforms loading. Machine also equipped with Auto ejector to transfer the empty bottles transfer to Air conveyor for filling machine. The conveyor also equipped with Bottle dropper in case of conveyor full with Bottles.

Machine Supplied with High Air Pressure Compressor with Mould, Cooling Tower, Air Dryer and Air Filter with other utilities

All pneumatic systems are with Festo Supply


Bottle Rinsing, Filling and Capping Machine

Bottle Rinsing, Filling and Capping Machine

Bottle Rinsing, Filling and Capping Machine

Production Capacity: 4000 Bottles per Hour

Rinsing Head: - 10 Nos.

Bottle Rinsing, Filling and Capping Machine

Machine equipped with Auto Lubrication System with Neck Holding system to minimize the change parts between the different filling volumes of container.

The Filling machine has Air Exhaust type filling system which will fill the accurate filling volume in the Bottle. Such features eliminate the typical adjustment of filling volume especially when different product volumes to be fill

The Machine supplied with Air Conveyor and S.S. Slat conveyor for better handling and transportation of Empty and Filled Bottle.

Bottle Rinsing, Filling and Capping Machine

Online synchronization of Blowing machine to Bottling line., Bottle automatically send to Washing, Filling and capping machine once it produce from Blowing machine without dropping down. This will ensure hygienic production

The air conveyor has also bottle drop features where if the conveyor is full with bottles the bottles start to drop down and once it again get empty then it stops falling down.


Bottle Rinsing, Filling and Capping Machine

Batch and date Coding Inkjet Printer

Online Batch and Date Coding machine for continuous printing on Bottle Two line or Four line Prating features are available Machine origin from Imaje – France make.


Self Adhesive Sticker Labeling Machine

Self Adhesive Sticker Labeling Machine

Fully Automatic PVC Shrink Sleeve Application with Double station having Body and Neck sleeving head in single machine with Steam generator and Steam Shrink.

Speed: - 100 BPM to 400 BPM

Option :
1 ) PVC Shrink Label :- Manual Loading with Shrink Tunnel
2 ) OPP Hot melt Label :- Automatic machine is require which capital investment is high but the Raw Material is cheaper than any other option


Shrink Wrapping machine: - Group packing machine

Packing Group:
24 Nos. X 500 ml Bottle
12 Nos. X 1500 ml Bottle

Shrink Wrapping machine

Automatic Group Packing Machine will produce the different sizes of group as per requirement and design. The Finished product will transfer automatically to the shrink wrapping machine and packed in LDPE plastic film as per the group requirement without any corrugated tray.


Finished Product

Finished Product

Finished Product

The Finished group of bottle placed on pallets and stretch packed with machine and its ready to supply for the market after testing of Bottles and passed by QC people approval after 72 Hours.

GIECL also work on Building requirement for the Project and help to our customer with detailed drawings and innovative idea which finally look as below


Distribution Panel for complete machinery

Distribution Panel for complete machinery

Auxiliaries for Blowing machine including High Air Pressure Compressor, Low Air Pressure compressor,

Distribution Panel for complete machinery

Cooling Tower 10 TR


Distribution Panel for complete machinery

120 kVA DG SET with acoustic silencer

Distribution Panel for complete machinery

400 kVA DG SET acoustic silencer


Distribution Panel for complete machinery

5 Liters and 10 Liters Bottle in PET with semi automatic PET BLOW Moulding Machine


Distribution Panel for complete machinery

Final Conclusion: - Mr. Vyomesh Patel – M.D, GIECL with Foreign engineers

Distribution Panel for complete machinery

GIECL team at Site in Africa for Erecting and Commissioning

R.O.System

Workforce deputed on site for execution of project


GIECL takes the Complete Turnkey Projects as per Customer's Requirements. GIECL has Affiliation with related machineries manufacturers and have executed such projects nationally and internationally.

GIECL takes the Complete Project right from Designing, Engineering, Manufacturing, Erection and Commissioning at site with Trail Production

GIECL provides all technical support for Building and lay out for Projects

GIECL supplies all equipments as required and are responsible for its installation.

GIECL supplies all components as per International standard and Multinational Manufacturer norm

GIECL supplies all Machineries with standard Spares and Consumables with Supply and post monitoring of its uses

GIECL Turnkey Project's Key Factor is its Low Production Cost as it is working by optimizing Efficiency

GIECL strength is its Specialization in Training at Site which gives Trouble free Operation

GIECL Furnish the Complete Installation and Commissioning at site in Record Period

GIECL Technical Support after Installation of Project gives customer strength and our Customer care department constantly monitors the Operation by its Communication and documentation

GIECL also provides 24 hours online phone and Physical Service Back up to its Customer having contract with UPS and DHL services for immediate supply

GIECL also making Flying Visit to its existing customer for observation and maintenance & operation at site

GIECL believes in building strong and long terms Customer relationship

 


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