Fully Automatic 4000 BPH Bottled water Project
Complete Automatic Turnkey Mineral Water Project
Mr. Vyomesh Patel – M.D, GIECL – INDIA with Mr. Bhupesh Patel – M.D, Pride Industries, Mombasa – Kenya
6000 Liters per hour Complete Mineral Water Processing Plant with Online Mineral Adding System
Fully Automatic Blowing Machine – 4000 Bottles per Hour with Preform Loader, Empty Bottles Discharge to filling machine
4000 Bottles per hour Fully Automatic Washing, Filling and capping machine with all conveyors with Cap Lifter and loader.
Online Bottle Making machine connected to Filling machine where the empty bottle automatically passes to filling and labeling machine without human touch.
Online Automatic PVC Sleeve Shrink Labeling Machine with Two Head for Bottle Body and Security Sleeve for Neck
Steam based Heat Shrink Tunnel with Steam Generator
Automatic Web Sealer with Wrapping Machine – Group Packing Machine
Fully Automatic Group packing machine to pack the bottle in plastic film without tray
Auxiliaries required for running the Blowing machine, Group packing machine, Labeling machine includes Air
Power Supply Design for Complete Factory APFCR Panel with MCC Control Panel for Complete Factory Building
6000 Liters/Hour Mineral Water Treatment Plant with Pre-treatment, R.O. System, Ozonation, Tanks & Filters.
The machineries are made from S.S. - 316 as shown here, all piping and valves made are from S.S. - 316 materials at its optimizing performance.
GIECL uses international brands for its pumps, membranes, pressure vessels and other components for assuring the optimum output with consistent quality.
Ongoing installation of Juice and water line at Africa in January – February 2011
Complete Automatic Hot Fill Orange, Apple, Mango, Pineapple Juice line in PET Bottles
Project including :- Water Treatment Plant , Juice Processing Machinery , Homogenizer, Pasteurizer , CIP system, Hot Filling type Rinsing, Filling and Capping Machine with bottle inverter.
Bottle cooler and driers, labeling machine, Automatic Shrink Wrapping Machine with all Conveyors, Complete S.S. – 316 piping and fitting for complete plant room.
6000 Liters per hour Mineral Water Processing Plant
GIECL R.O. System is Single Skid Mounted System and can be Installed anywhere with Filtered water Inlet.
This system consists of Chlorination, De-Chlorination, Pressure Sand Filter, Activated Carbon Filter, Antiscalent Dosing, MCF, HPP and R.O. Membranes with Pressure Vessels and sophisticated Instruments with Programmed Control Logic for its full proof Operation. System Include the Electrical and Instrument Control panel on Skid.
Automatic Bottle Discharge from Blowing Machine which is connected to Filling machine Air Conveyor
Empty Bottle Production 3000 – 4000 Bottles per Hour Automatic PET Blow Moulding Machine
Machine equipped with Mitsubishi Servo Motor Operation and very less sound with PLC Controlled with Preform Hooper and positing channel for automatic preforms loading. Machine also equipped with Auto ejector to transfer the empty bottles transfer to Air conveyor for filling machine. The conveyor also equipped with Bottle dropper in case of conveyor full with Bottles.
Machine Supplied with High Air Pressure Compressor with Mould, Cooling Tower, Air Dryer and Air Filter with other utilities
All pneumatic systems are with Festo Supply
Production Capacity: 4000 Bottles per Hour
Rinsing Head: - 10 Nos.
Machine equipped with Auto Lubrication System with Neck Holding system to minimize the change parts between the different filling volumes of container.
The Filling machine has Air Exhaust type filling system which will fill the accurate filling volume in the Bottle. Such features eliminate the typical adjustment of filling volume especially when different product volumes to be fill
The Machine supplied with Air Conveyor and S.S. Slat conveyor for better handling and transportation of Empty and Filled Bottle.
Online synchronization of Blowing machine to Bottling line., Bottle automatically send to Washing, Filling and capping machine once it produce from Blowing machine without dropping down. This will ensure hygienic production
The air conveyor has also bottle drop features where if the conveyor is full with bottles the bottles start to drop down and once it again get empty then it stops falling down.
Online Batch and Date Coding machine for continuous printing on Bottle Two line or Four line Prating features are available Machine origin from Imaje – France make.
Fully Automatic PVC Shrink Sleeve Application with Double station having Body and Neck sleeving head in single machine with Steam generator and Steam Shrink.
Speed: - 100 BPM to 400 BPM
1 ) PVC Shrink Label :- Manual Loading with Shrink Tunnel
2 ) OPP Hot melt Label :- Automatic machine is require which capital investment is high but the Raw Material is cheaper than any other option
24 Nos. X 500 ml Bottle
12 Nos. X 1500 ml Bottle
Automatic Group Packing Machine will produce the different sizes of group as per requirement and design. The Finished product will transfer automatically to the shrink wrapping machine and packed in LDPE plastic film as per the group requirement without any corrugated tray.
The Finished group of bottle placed on pallets and stretch packed with machine and its ready to supply for the market after testing of Bottles and passed by QC people approval after 72 Hours.
GIECL also work on Building requirement for the Project and help to our customer with detailed drawings and innovative idea which finally look as below
Auxiliaries for Blowing machine including High Air Pressure Compressor, Low Air Pressure compressor,
Cooling Tower 10 TR
120 kVA DG SET with acoustic silencer
400 kVA DG SET acoustic silencer
5 Liters and 10 Liters Bottle in PET with semi automatic PET BLOW Moulding Machine
Final Conclusion: - Mr. Vyomesh Patel – M.D, GIECL with Foreign engineers
GIECL team at Site in Africa for Erecting and Commissioning
Workforce deputed on site for execution of project
GIECL takes the Complete Turnkey Projects as per Customer's Requirements. GIECL has Affiliation with related machineries manufacturers and have executed such projects nationally and internationally.
GIECL takes the Complete Project right from Designing, Engineering, Manufacturing, Erection and Commissioning at site with Trail Production
GIECL provides all technical support for Building and lay out for Projects
GIECL supplies all equipments as required and are responsible for its installation.
GIECL supplies all components as per International standard and Multinational Manufacturer norm
GIECL supplies all Machineries with standard Spares and Consumables with Supply and post monitoring of its uses
GIECL Turnkey Project's Key Factor is its Low Production Cost as it is working by optimizing Efficiency
GIECL strength is its Specialization in Training at Site which gives Trouble free Operation
GIECL Furnish the Complete Installation and Commissioning at site in Record Period
GIECL Technical Support after Installation of Project gives customer strength and our Customer care department constantly monitors the Operation by its Communication and documentation
GIECL also provides 24 hours online phone and Physical Service Back up to its Customer having contract with UPS and DHL services for immediate supply
GIECL also making Flying Visit to its existing customer for observation and maintenance & operation at site
GIECL believes in building strong and long terms Customer relationship