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Vitamin Water and Juice Project

Our Vitamin Water and Juice Plants specialize in the production of vitamin water and fruit juices. We cater to large scale production of vitamin water and fruit juices such as orange juice, mango juice, pineapple juice and energy drinks as per the client's choice.

At GIECL,we follow supreme levels of quality and hygiene as far as our production procedures are concerned and we carefully infuse the beverages with the desired ingredients and flavors. According to the configuration proposal, the bottles are subjected to water rinsing, filling and capping using a 3 in 1 mono block using air conveyor. The bottles are then cleaned and rinsed using sanitizer and sterile water. Subsequently, they are filled with the product material and then conveyed to the downstream packing system using a conveyor after the capping process is complete.

During downstream packing, the bottles are completely dried using an air-blow drier. Post this, the production date and mark are printed on the bottles followed by sleeve labelling and shrinking. After light inspection, the eligible bottles are packed into cartons or shrink film, then palletized and sent up to the inventory.

Ultra-high temperature processing (UHT) is most commonly used in fruit juices in which the product and the package are sterilized completely. UHT procedures are ideal for use in aseptic packaging systems and the same is used for Vitamin Water and Juice production processes in our manufacturing space.

Our powerful automated machineries equipped with high end features ensure the complete cycle of Vitamin Water and juice production to be efficient and smooth.

We envision becoming the global providers of healthy and pure Vitamin Water and juices.

Vitamin Water and Juice Project

Specialty Project Solution :-

Vitamin Water, Orange Juice, Mango Juice, Pineapple, and others as per client choice

Product: energy drinks
Filling speed: 4,000BPH (600ml)
Filling temperature: 88-92℃
Bottle material: PET
 
Bottle shape: Round
Bottle volume: 600ml
Bottle neck: 28 mm / 45 mm
Minimum/maximum diameter: unconfirmed (φ50~φ96mm)
Minimum/maximum height: unconfirmed (150~320mm)
Cap material: HDPE or PP
 
Weight: unconfirmed
Specification: with pre-screw thread
Color: unconfirmed
Environment temperature: unconfirmed
 
Humidity: unconfirmed
Power supply: unconfirmed

Descriptions and Specifications of Equipments

Fully-automatic Plate UHT Sterilizer

Fully-automatic Plate UHT Sterilizer

Technical parameters

Model UHT-3
Suitable Material Energy drinks
Capacity 3,000L/H
Material Inlet Temperature 25℃
Sterilizing Temperature 95-137℃
Sterilizing Temperature Control Accuracy ±1℃

Air Conveyor

Air Conveyor

Technical parameter

1) Model of fan: F-9
2) Q’ty of fans: one in every 6 meters
3) Power of fan: 2.2KW/Unit
4) Length of air conveyor: according to plant layout

RXGFD14-12-5 Rinsing-filling-capping Monoblock

RXGFD14-12-5 Rinsing-filling-capping Monoblock

Main features

1.Bottle infeed
Air conveyor is directly linked with feed-in starwheels, making it easier to change bottles without screws and conveyor chains. Equipped with pneumatic block bottle device.

2. Rinser

Rinser

4. Filler

Filler

5. Capper

Capper

Technical parameters

Ø  Number of working positions: rinser 14, filler 12, capper 5
Ø  Rated capacity: 5000BPH (500ml) subject to viscosity.
Ø  Air supply pressure: 0.7MPa
Ø  Air consumption: 0.8M3/min
Ø  Rinsing water pressure: 0.2-0.25 MPa
Ø  Consumption of rinsing water: 1 ton/hr.
  Ø  Way of filling: Pressure filling
Ø  Main motor power: 1.5 KW
Ø  Installed power: 2.42 KW

Automatic Cap Elevator

Automatic Cap Elevator

Technical parameter

Fan: 0.55KW
Vibrating motor: 60W
Dimension: 1200×700×1260mm (L×W×H)


Tilting Conveyor

Tilting Conveyor


Technical parameters
1. Rated capacity: 5,000BPH (500ml)
2. Conveying belt speed: 0~30m/min
3. Effective bottle side-down length: 6m


4. Showering & Cooling Tunnel

Showering & Cooling Tunnel


Technical parameters

Cooling capacity: 4,000BPH (600ml)
Effective cooling area: 6.2×1.2m2
Conveying belt speed: 0~1.2m/min
Cooling time is adjustable and main motor is controlled by inverter


Air Blow Dryer

Air Blow Dryer


Technical parameters
Model: CGH-01
Ventilator power: 5.5 kw for each
Air pressure: 40kPa
l Air speed: 100m/s
l Air flow volume: 2520M3/h


Bottle Conveying & Buffering System

Bottle Conveying & Buffering System


Ink Jet Printer

Ink Jet Printer


Automatic PE Film Shrink Wrapper

Automatic PE Film Shrink Wrapper

Character
Adopting PLC programmable control and touch screen, easy operating and scouting accurately.
Next-case in feeding system, avoiding bottle absence and falling.
Structure in hot wind circulating  is adjustable.
Applying to different kinds of films.
Low consumption of electricity, especially in the shrink section.
Alarming when meet malfunction.
 
Technological Parameter

Machine dimension: 5150mm×2470mm×1940mm (L×W×H)
Casing size (max.): 400mm×300mm×400mm (L×W×H)
Sealing Length (max): 560mm
Horizontal Height of feed Conveyor: 900+50(mm)
Capacity: 10 cases/min
Power (max.): 26KW

 


Carton Roller Conveyor

Carton Roller Conveyor

 
Technical description

Way of working: No-pressure roller conveyor.
Material specification of machine frame: A3 sheet with spraying plastic of δ2.5

 

Today, drinking water is more and more important for human life. Clean, Pure, Sanitation, Health is most important for drinking water.

As a earliest developer, manufacturer of water treatment equipment,

We always do our best for people in Drinking water. There are 3 tenets of our company: “Enterprising” “Innovation” “Perfection”

 


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